Compounds
Compounds are concentrated, specially developed mixtures of active ingredients that specifically support and optimize mass finishing. They are based on biodegradable ingredients and perform several functions simultaneously: they increase the grinding performance, clean the workpieces, have a defoaming effect and offer protection against corrosion. Depending on the application, compounds are available in liquid, solid or powder form. They can be flexibly combined with other additives such as defoamers, biocides or flocculants – for a stable, adaptable process environment and consistently high processing quality.
Continuous compounds
- Very clean treatment
- Possibility of alkaline and acidic processes
- Suitable for ball-burnishing
- Passivation of ferrous and non-ferrous metals
- Applicable for special procedures
Cycle compounds
- Low-foam processing
- Fresh water reduction
- Allow long service life of the process water
- Can be used without a discharge permit
Designations
The names of our compounds follow a practice-oriented system: they provide specific information on which process the product can be used in, which material properties it supports and how it works in terms of degreasing, corrosion protection or recyclability. This allows you to quickly find the right compound for your application.
K-891-U
This compound is specially designed for use in circulation systems (K). It offers high corrosion protection (8) and excellent degreasing properties (9). Due to its versatility, it is suitable for a wide range of materials (U) and ensures clean, protected surfaces even with complex workpiece geometries.
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Frequently asked questions about our compounds
How do alkaline and acidic compounds differ in their effects?
Alkaline compounds are primarily used as cleaners. They are particularly effective against grease, oil and dirt deposits. Acidic compounds, on the other hand, are used for pickling. They remove oxides, rust, scale and other contaminants, preparing the surface specifically for subsequent processing steps. These can include coatings or paint finishes, for example.
Can compounds be customized or developed to meet specific customer requirements?
Yes, under certain conditions, it is possible to customise or develop new compounds. If a tailor-made composition is required for a specific application, we will be happy to examine the feasibility. The prerequisite for this is that the planned application has the relevant process relevance and a permanent volume of use. In this case, our development can be specifically tailored to the customer’s application – both in terms of chemical properties and process-related effects.
What factors determine the dosage of the compounds?
The dosage of compounds is a decisive factor for process quality. As a rule, approximately 1.5 to 2% of the water volume is added as compound. In addition, the intensity of processing, the selected process technology and the water hardness influence the optimum dosage.
An overdose can have a negative effect on the processing result – in particular due to increased foaming, which can disrupt the process and impair the surface quality. To ensure consistently high process reliability, our systems are equipped with automatic compound dosing devices that enable precise and controlled addition.